The ATEX Temperature Probe

What is the Atex temperature probe

Certified device suitable for temperature monitoring in potentially explosive atmospheres

What is ATEX and what does it mean

ATEX stands for “Atmosphères Explosibles”, the French term for explosive atmospheres.
In industrial settings, ATEX refers to a set of European regulations governing the use of equipment in environments with explosion hazards.
These regulations define safety requirements to prevent the ignition of gases, vapors, or combustible dusts.

The ATEX directives and their purpose

The European Union has introduced two main directives:

  • Directive 2014/34/EU (formerly 94/9/EC): applies to manufacturers of equipment intended for use in explosive atmospheres. It defines design, manufacturing, and certification requirements.
  • Directive 1999/92/EC (ATEX 137): applies to employers and sets obligations to ensure the safety of workers in hazardous environments.

These directives are mandatory in all EU countries.

Updates on ATEX/IEC regulations

As of January 23, 2024, the new edition of standard CEI EN IEC 60079-10-1:2021 has come into force, replacing the previous 2016 edition. This standard concerns the classification of areas with explosion risks due to the presence of gas.
Key updates include revised procedures for determining the size of hazardous zones and updates to classification criteria.

It is important to note that previous CEI guides 31-35 and 31-56 were repealed without replacement as of October 14, 2018.
Therefore, the new CEI EN IEC 60079-10-1:2021 standard is now the current reference for gas explosion risk area classification.

ATEX/IEC Zone classification

  • For gases and vapours
    • Zone 0: continuous or long-term presence of explosive atmosphere.
    • Zone 1: occasional presence of explosive atmosphere.
    • Zone 2: rare and short-term presence of explosive atmosphere.
  • For combustible dusts
    • Zone 20: continuous or long-term presence of explosive atmosphere.
    • Zone 21: occasional presence of explosive atmosphere.
    • Zone 22: rare and short-term presence of explosive atmosphere.

What is an ATEX temperature probe

An ATEX temperature probe is a certified device for measuring temperature in potentially explosive environments.

These probes are designed to prevent sparks, overheating, or any factors that could trigger an explosion.

Applications of ATEX temperature probes

ATEX probes are used in environments with potential explosion hazards, such as:

  • Chemical and petrochemical industries.
  • Refineries and natural gas plants.
  • Pharmaceutical production.
  • Mining operations.
  • Storage facilities for flammable materials.

Certification and marking of ATEX probes

ATEX probes must feature specific markings that indicate:

  • The group (I for mines, II for other environments).
  • The category (1, 2 or 3, depending on the required protection level).
  • The protection type (Ex ia, Ex d, Ex e, etc.).
  • The maximum surface temperature.

Protection classes of ATEX probes

Many ATEX probes offer IP65 or higher protection ratings, ensuring resistance to dust and water. Some include explosion-proof die-cast aluminium connection heads.

Materials and design of ATEX probes

ATEX probes are made from materials resistant to high temperatures and chemical agents, such as:

  • Stainless steel for strength.
  • Special coatings to resist corrosion.
  • Advanced insulation to prevent current leakage.

Maintenance and inspection of ATEX probes

To ensure the effectiveness and safety of ATEX probes, it is essential to perform:

  • Periodic calibration checks.
  • Electrical connection inspections.
  • Compliance certification reviews.

Advantages of ATEX Temperature Probes

Using ATEX probes ensures:

  • Maximum safety in explosion-risk environments.
  • Accurate temperature measurements.
  • Long-term reliability even under harsh conditions.
  • Compliance with European regulations, reducing legal and operational risks.

ATEX thermocouple

ATEX thermocouples are temperature sensors suitable for use in potentially explosive atmospheres, where plant safety is essential.

Based on the generation of voltage between two dissimilar metals subjected to a temperature difference, they provide fast response and are ideal for measurements in harsh or high-temperature environments.

To comply with ATEX regulations, they must be constructed with materials, insulation, and connection systems that prevent the ignition of sparks or high surface temperatures.

ATEX RTDs (Pt100 and Pt1000)

ATEX RTDs, such as Pt100 and Pt1000, are designed to ensure precise temperature measurements even in explosion-risk areas.

Their ATEX certification allows use in potentially explosive atmospheres typical of chemical, petrochemical, or flammable gas and dust storage facilities.

In addition to their precision and long-term stability, ATEX RTDs are constructed with safety measures that prevent ignition of flames or sparks, complying with European directives for hazardous areas.

ATEX temperature transmitters

ATEX temperature transmitters are designed for operation in explosion-risk zones, where high reliability and safety are required.

They convert signals from RTDs or thermocouples into standard analog signals such as 4-20 mA, enabling data transmission to control systems.

ATEX certification ensures that both internal and external electronic components are designed to prevent ignition risks, even in the presence of flammable gases or dusts.

ATEX accessories for temperature probes

ATEX probes can be integrated with certified accessories, including:

  • Protective housings for harsh environmental conditions.
  • Mounting fittings to ensure safe installation.
  • ATEX cables and connectors to maintain the integrity of the measurement system.

Conclusion

ATEX temperature probes play a crucial role in the safe and reliable monitoring of industrial processes in potentially explosive environments.

Selecting the right devices requires careful evaluation of operational conditions and applicable regulations.

To ensure regulatory compliance and operational safety, it is essential to choose temperature probes with appropriate certifications for the specific environment in which they will be used.
Only in this way can correct plant operation be ensured, minimizing risks associated with explosive atmospheres and protecting both people and infrastructure.